SELECTING THE RIGHT MATERIAL HANDLING SYSTEM 7: WHAT SAFETY PRECAUTIONS TO CONSIDER?

Introduction

Choosing the right material handling system to meet your specific needs can be a complex task. To simplify this process, we've broken down this critical decision into seven fundamental questions. In this article, we will focus on the seventh and final question, which is undoubtedly one of the most crucial: safety. If you've read the previous articles, you've likely evaluated various material handling systems, but safety factors can significantly influence your choice.

Dimensions of Safety

When assessing the safety of a material handling system, it is essential to evaluate four dimensions:

1. Operator Safety

Operators are at the heart of every material handling system, and their safety is paramount. Potential risks include:

• Falling Loads: Some systems, like cranes, forklifts, and conveyors, can drop heavy loads due to their design, posing a significant threat to workers. Keeping heavy loads as close to the ground as possible is a safer approach to solving this issue. Recommended solutions for mitigating potential dangers include rail systems, battery-powered transfer carts, conveyors, air cushion carriers, and wheeled vehicles that maintain load balance.

2. Safety for Other Workers

It's not only operators who are at risk; nearby workers should also be protected from potential hazards. Elements that can cause tripping hazards, like tracks on the floor or towing chains, can pose dangers to inattentive workers in a fast-paced work environment. Choosing systems that do not create these risks is essential.

3. Load Safety

The load being transported must also be protected. Imbalances or sudden movements of the load can create risks.

4. Facility Safety

The overall safety of your facility is another point to consider. Material handling systems should also minimize the risk of collisions and damage to the factory building.

Special Risks

There are specific risks to consider:

1. Falling Loads: Loads can pose a danger not only when falling from a height but also when tipping over due to weight imbalance. Solutions to address these problems include anything that keeps the load balanced and close to the ground, such as rail systems, conveyors, air cushion carriers, battery-powered transfer carts, etc.
2. Tripping Hazards: Transporting loads at ground level comes with inherent risks. For example, inattentive workers can create tripping hazards when passing over tracks or dragging chains on the floor. Choosing systems that do not create these risks is crucial.
3. Collisions: Some systems are more susceptible to collisions with other objects or individuals. Opting for systems that incorporate collision prevention measures like visibility aids and sensors is essential.
4. Individual Injuries: Certain material handling systems require more manual labor. For instance, a handcart, relying on human power, can increase the risk of strain, fatigue, and back injuries. Systems that reduce the risk of human error, such as autonomous transfer carts, are preferable in such cases.
5. Jolts or Vibrations: Shock loads during motion can damage sensitive loads and introduce additional hazards. Systems that can control acceleration and deceleration gradually, especially in applications involving materials like acids or molten metals, are the best choice to minimize vibration and shock loads.

Safest Material Handling Systems

Choosing the safest option depends on your specific situation, but generally, air cushion carriers, rail systems, battery-powered transfer carts, and conveyors offer low-risk options. These systems keep loads close to the ground, control speed, and reduce collision risks. While cranes and forklifts can be practical and effective for material handling, they come with their own set of risks and require operators with specific certifications.

Conclusion

Selecting the right material handling system is a critical decision that can have a significant impact on the safety and efficiency of your business. To delve deeper into your safety risks and needs and explore solutions for your specific situation, reach out to us. Our expert team will provide in-depth information about the safety implications of our systems.